How to inspect the door lock?

Table of Contents

Elevator door locks are one of the most critical safety components in vertical transport systems. While they often go unnoticed during daily operations, any malfunction in the door lock mechanism can lead to serious safety hazards. In this article, we’ll explain what elevator door locks are, why precise engagement is necessary, and how to perform proper inspection using proven methods.

What Is an Elevator Door Lock?

An elevator door lock is a mechanical and electrical safety device that ensures the elevator cannot move unless all doors are securely closed and locked. Its main purpose is to prevent the elevator from running when any door is open or not properly engaged.

These locks typically include:

  • A mechanical locking component (such as a latch, hook, or bolt)
  • A spring or permanent magnet to ensure the lock stays in place
  • Electrical safety contacts that confirm the lock is engaged before the elevator moves
elevator door lock

What Are the Requirements for Door Lock Safety?

According to elevator safety codes such as GB7588 and TSG T7001, door locks must meet a few key criteria:

  • Fail-safe operation: The door lock must engage automatically when power is lost, ensuring the elevator cannot move.
  • Friction-type braking: The locking mechanism must use a friction-based method, which can be supplemented with other systems.
  • Independent dual components: The mechanical structure should include two independent locking elements that can be tested separately from outside the shaft.

Common Types of Elevator Door Locks

Different elevators utilize various types of locks, depending on the system’s design and load requirements. The most common include:

1. Block-Type (External and Internal)

  • External block locks are the most common. They use spring-loaded arms to push the brake pads against the traction sheave.
  • Internal block locks have similar mechanisms but are placed within the traction sheave. They are less common due to their complexity.

2. Disc-Type

  • Clamp disc locks use caliper-style arms to hold a disc. They offer strong holding power and are ideal for high-performance elevators.
  • Single-sided disc locks are compact and easier to install, but may offer slightly less stopping force.

3. Drum-Type

These are basic in structure and cost-effective but don’t meet newer dual-component requirements, making them less suitable under modern regulations.

elevator door lock

Visual and Functional Checks

Before using any tools, start with a simple visual inspection:

  • Is the locking hook intact?
  • Are the contact rollers turning freely?
  • Are there signs of corrosion or physical damage?

Now let’s get into more detailed testing.

4 Methods to Check Door Lock Engagement

To ensure the lock is engaging properly, you must verify the engagement length—how much the latch overlaps with the keeper. It should be at least 7mm. Here’s how to check it:

lock door

1. Spark Method

As the lock closes slowly, look for a spark or arc at the contact point (if visible). This indicates the exact moment the electrical contact closes. Freeze at this point and measure the overlap.

2. Sound Method

Listen for a click from the control panel when the contact closes. This sound marks the electrical activation point—again, pause and measure the mechanical overlap.

3. Trial Movement Method

With the elevator on inspection mode, press the down button as the door slowly closes. When the car starts to move, that’s the point of contact engagement. This works well for locks far from the control panel.

4. Voltage Method

Use a multimeter on the lock contact terminals. Watch the reading as you close the door slowly—when the voltage drops to zero, you’ve reached the contact point.

Why Engagement Width Matters?

In addition to engagement depth, engagement width must also be sufficient. This ensures that side-to-side motion or misalignment doesn’t compromise the lock. A shallow or misaligned lock could open under vibration or force.

door lock

Electrical Safety Check:

The lock must break the safety circuit if it’s tampered with or not fully closed. This is critical for preventing “open-door running,” where the elevator moves with a door unlocked.

To test this:

  • Manually open the lock without shutting the contact
  • The elevator should stop immediately or fail to start
  • If it runs, that’s a serious safety violation—most likely due to a shorted or bypassed safety circuit

Bypassing a door lock safety circuit is strictly forbidden. This careless practice has caused serious injuries and even fatalities.

Preventing Mistakes with Bypass Devices

Some elevators use temporary bypass devices for troubleshooting. These should only allow limited movement in inspection or emergency modes and must provide audible and visible warnings to prevent human error. If technicians forget to remove a bypass after testing, it can lead to disaster.

Conclusion

Elevator door locks are more than mechanical parts—they’re lifesaving devices that demand precision, vigilance, and professionalism. Proper engagement, reliable electrical feedback, and regular inspection keep your elevator—and its passengers—safe.

As a professional supplier of elevator components, POTENSI provides a wide range of high-quality elevator parts, including door locks, sensors, and other critical safety devices. We focus on offering reliable products from trusted manufacturers that meet international safety standards.

Please reach out to us today to learn more about our product offerings and find the right parts for your next project. With POTENSI, you can count on quality and reliability.

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